ERP / MES generates manufacturing orders
Material pulling / intelligent logistics
Automatically send materials to the production line
Big data analysis drives continuous improvement
Consumers receive products and feedback
Finished product shipment
With the continuous advancement of the degree of automation, the increasing demand for SMT automation, and the provision of related AOI, automatic testing, etc., eliminating the uncertainty caused by human factors on the SMT automatic online has become a top priority. High strength, easy to damage the operator's fingers ...
1. Really use the principle of manipulator workstation to control plug-in production process (patent intelligent pressing plug-in effect);
2. Separate the suction mechanism from the pressing mechanism to achieve a universal effect;
3. Avoid producing different products and customize different plug-in heads, greatly reducing production costs and time cycle;
4. Two sets of alternately linked mechanical arms, 4-station production configuration, 4 to 8 plug-in heads can simultaneously draw two or more same plug-ins, so shorten the travel time and greatly improve the speed and production efficiency;
5. The current calibration torque mode is used when independently lifting the plane recompression plug-in, which can effectively protect the PCB during mounting;
6. Different products can be produced without replacing the suction nozzle and clamping jaws, which has great universality and high investment efficiency;
7. Compatible with a variety of feeding methods (vibrating disk, feeder, tube material and Tray);
8. Bilateral supply increases efficiency;
9. The number of pluggable parts can be expanded to hundreds of completely universal;
10. Parts are identified and positioned by 6 groups of cameras (PCB positioning, pin positioning, component positioning);
11. The standard parts database can be established offline in advance to realize fast and convenient programming and reduce the programming time of line change;
12. Replace manpower in the form of standardized workstations, flexible deployment, suitable for a small number of diverse products, and truly achieve the convenience of automated linear production.
1. The placement speed is less than 3 seconds, and the placement yield can reach 99.5% or more;
2. The placement accuracy is high, the shielding cover is recognized by the camera, and the PCB is positioned by Mark, precise positioning (secondary positioning);
3. The shielding cover uses image recognition technology to effectively prevent the wrong material from flowing in;
4. The preloaded shielding cover adopts current calibration torque mode to protect the PCB and prevent the shielding cover from bouncing and shifting;
5. The versatility of the nozzle, no need to change the nozzle head to change the line, saving time for changing the line;
6. Adopt complete recompression technology to prevent the shield cover from leaking;
7. Bilateral feeding is suitable for multiple shielding covers, 4 Tray feeders and multiple braid feeders can load multiple shielding covers;
8. Applicable to placement of taping materials and labels (one-dimensional / two-dimensional code scanning);
9. Connect with the production line to achieve linear production and improve production efficiency.
10. ATS3010 can realize direct PCB feeding, no carrier is required, and it can be used in general before and after the furnace;
11. ATS3011 is dedicated to the material in front of the furnace, and the attachment of the shielding cover is equipped with a blowing mode to protect the PCB and prevent the displacement of other components caused by the mounting of the shielding cover.